2002-2005 Ford Explorer: 14 customer reviews on Australia's largest opinion site ProductReview.com.au. 4.4 out of 5 stars for 2002-2005 Ford Explorer in SUV / 4WD. The 2002 Ford Explorer has 15 complaints for solenoid failure. Average repair cost is $1,282.00 at 108,921 miles. Browse the official 2004 Ford Explorer part catalog and purchase official Motorcraft & Ford Genuine Parts. We have the largest selection of Ford Expedition parts and accessories. Lowest Price Guarantee on all products.

Ford Explorer Problems and Complaints. The Ford Explorer with the 4. L V8 is known for displaying the normal symptoms of a coolant leak, including overheating, especially when the vehicle is idling, the strong smell of coolant from the engine, and illumination of the low engine coolant warning light. This leak is difficult to locate as it is buried underneath the intake manifold, and only begins to leak coolant onto the ground in advanced stages of disrepair. This leak springs from the heater tube, which allows coolant to flow between the water pump and HVAC heater core. When the connection for this tube begins to leak, the coolant burns on the hot engine, and produces a sweet smell that is unmistakably engine coolant.

The remedy can be complicated, and will necessitate removal of the intake manifold, heater tube, and possibly the water pump. After removal of these items, the connector may be replaced, or a set of o- rings, depending on the year of the vehicle. Most vehicles, model 2.

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